80% reduction in errors through IoT for a Consumer Goods company

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IN A NUTSHELL

80% decrease in on-site manufacturing errors

Key improvements in quality control and operational efficiency

70% increase in production performance

About Client

A leading multi-category consumer goods company that provides tobacco and FMCG products to millions of consumers around the world. The client's supply chain network extends nationwide and globally.

EMPLOYEES

10,000+

LOCATION

India

INDUSTRY

Consumer

The Challenge

The client encountered challenges in training machine operators for complex manufacturing procedures. Existing methods were ineffective, leading to time-consuming processes and inadequate communication of crucial steps. This lack of training was causing production inefficiencies, frequent on-site errors, and financial losses.

How we helped them

Ciklum developed a cross-platform application, integrating technical animations of manufacturing processes and barcode sensor capabilities to detect tools and equipment. This application helped guide machine operators through step-by-step procedures, offering detailed instructions and accurate tool usage. Additionally, it provides real-time feedback on execution through integrated IoT technology. Beyond simple visualization, this solution ensures operators have precise, actionable guidance and immediate performance feedback, improving training effectiveness and operational efficiency. The project addressed production inefficiencies and reduced on-site errors, ultimately mitigating financial losses for the company.

The results

80% decrease in on-site manufacturing errors

Key improvements in quality control and operational efficiency

70% increase in production performance

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80% reduction in errors through IoT for a Consumer Goods company

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